HAZOP Analysis, Supercharged by AI
46 equipment models. 100-question plant profile. Automatic regulatory referencing. HAIZOP generates location-specific, regulation-tagged HAZOP deviations that engineers trust — because the AI learns from every correction.
Access is by invitation only. Contact us to request a test system.
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Complete HAZOP & Process Safety Suite
From AI-powered deviation analysis to regulatory compliance tracking — designed for EU/DACH safety engineers who need results they can defend in audits.
AI HAZOP Analysis
Two-pass analysis: generate deviations, then split multi-cause rows into individual scenarios with distinct risk ratings. One cause = one row.
Site-Aware Scenarios
100-question plant profile drives the analysis: forest nearby = wildfire scenario, industrial zone = domino effects, manned container = personnel injury.
Regulatory Referencing
Every deviation is tagged with applicable regulations: BetrSichV, TRBS, GefStoffV, Seveso III, ATEX — automatically cited by paragraph.
46 Equipment Models
Digital twin library: pumps, reactors, heat exchangers to PtX-specific fuel cells, CO2 capture, ammonia crackers. Each with failure modes and safeguards.
DEXPI P&ID Import
Import machine-readable P&IDs. Auto-extract equipment, piping, instruments. Run pre-HAZOP checks for dead legs, missing relief valves.
Expert AI Chat
Ask process safety questions in natural language. Knowledge base context for precise answers. IEC 61882 / IEC 61511 expertise built in.
Action Items & KPIs
Auto-generate action items from AI recommendations. Track status (open, in progress, implemented, verified). Full audit trail with diff logging.
Configurable Risk Matrix
4x4, 5x5, or 6x6 matrices with custom color zones. Before/after risk comparison. Click any cell to see matching deviations instantly.
Coming soon: SIL Assessment (IEC 61511), LOPA Analysis, Bowtie Diagrams — currently in development
See the Platform in Action
From 100-question plant profiling to AI-powered deviation analysis with automatic regulatory tagging — every step designed for engineering trust.
AI-Powered Two-Pass HAZOP Analysis
Select guide words and parameters per node, then let the analysis engine generate comprehensive deviations. Pass 1 creates scenarios; Pass 2 automatically splits multi-cause rows into individual entries — each with its own risk rating, safeguards, and applicable regulations.
- Two-pass analysis: generation + automatic cause splitting
- Before/after risk rating on configurable matrix (4x4 to 6x6)
- Automatic regulation tags: BetrSichV, TRBS, Seveso III per deviation
- Document and P&ID-based context enrichment
- Confidence score per deviation (high/medium/low)
100-Question Plant Profile
Your plant context drives every scenario. The questionnaire captures location, surroundings, manning levels, regulatory permits, environmental hazards, safety systems, and more. The AI uses every answer to generate location-specific cause scenarios — not generic textbook deviations.
- Forest nearby → wildfire generated as separate scenario
- Industrial zone → domino effects from neighboring plants
- Manned container → personnel injury rated higher
- Unmanned plant → delayed detection = higher equipment damage
- 12 questionnaire sections: location, substances, safety systems, emergency, etc.
Automatic Regulatory Referencing
Every deviation is automatically tagged with applicable EU/DACH regulations. Freely citable official works (BetrSichV, TRBS, GefStoffV, Seveso III, ATEX) are referenced with paragraph numbers. Copyrighted standards (IEC, DIN, ISO) are referenced by number only — fully copyright-compliant.
- Blue regulation badges in the deviations table
- BetrSichV §3, §6, §10 — risk assessment & inspection duties
- TRBS 2141 (steam/pressure), TRBS 2152 (explosion protection)
- Seveso III Art. 5, 10 — operator duties, safety report
- GefStoffV §6–§11 — hazardous substances, fire/explosion protection
- Included as dedicated column in Excel export
Deviation: Pressure More — External Fire
Cause: External fire from nearby vegetation (forest, 200m)
Safeguard: Safety valve PSV-101 [CONFIRMED], fire detection system [PROPOSED]
Risk:C3 → B2(with safeguards)
46 Equipment Models
Each node's equipment type injects specific failure modes, I/O connections, operating modes, safeguards, and detection methods into the AI prompt. Fully bilingual (EN/DE). Includes PtX-specific models for hydrogen, ammonia, and CO2 capture applications.
- 26 base equipment types: pumps, valves, reactors, columns, tanks
- 20 PtX models: fuel cells, methanation, membrane separation
- Failure modes with detection methods and typical consequences
- Preventive measures per failure mode — integrated into AI analysis
- Operating modes (normal, start-up, shutdown, emergency)
DEXPI P&ID Import & Pre-HAZOP
Import DEXPI Proteus XML files and DXF drawings. The system extracts equipment, piping, and instruments, visualizes the topology as an interactive graph, and runs automated pre-HAZOP checks — before a single deviation is generated.
- Automatic extraction of equipment, piping & instruments
- Interactive graph visualization of plant topology
- Pre-HAZOP checks: dead legs, missing relief valves, isolation
- Automatic HAZOP node generation from graph structure
- DXF drawing import with interactive region selection
Expert Chat & Knowledge Base
A conversational AI assistant that understands process safety and your organization's knowledge. Ask about HAZOP methodology, IEC standards, risk assessment — or get help interpreting your analysis results. Answers are grounded in your uploaded knowledge base.
- Knowledge base-enriched context for precise answers
- IEC 61882 / IEC 61511 / EU-DACH regulatory expertise
- Multilingual support (EN/DE) with streaming responses
- Centralized library: standards, case studies, templates
Professional Export & Action Tracking
Export color-coded Excel worksheets with risk matrices, regulation references, and summary statistics. Auto-generate action items from AI recommendations and track them through the full status lifecycle with audit trail.
- Excel export with risk matrices, color coding, and regulations column
- KPI dashboard: open, overdue, and implemented action items
- Status workflow: Open → In Progress → Implemented → Verified
- Audit trail with diff logging: old→new for every change
Why Engineers Trust HAIZOP Results
10+ quality layers ensure the AI generates deviations that match your plant, your standards, and your engineering judgment — not generic textbook output.
Feedback Loop
When engineers correct AI-generated deviations, those corrections become training context for future analyses. The AI learns from every edit.
Location-Specific Causes
Plant questionnaire data (surroundings, manning, regulations) generates scenarios you won't find in any textbook. Forest = wildfire. Industrial zone = domino.
Equipment Model Grounding
46 equipment models inject real failure modes, detection methods, and preventive measures. The AI reasons from engineering data, not guesswork.
Confirmed Safeguards
Organization safeguard library tells the AI which protections actually exist. Unconfirmed measures are marked [PROPOSED] — no more phantom safeguards.
Risk Matrix Calibration
The AI rates risk using your organization's matrix definitions — not its own scale. Custom severity and likelihood categories are enforced.
Cross-Node Awareness
Upstream and downstream deviations are fed as context. The AI considers how a pressure spike in Node A propagates to Node B.
More Platform Capabilities
Risk matrices, project management, knowledge base, incident tracking, and more.
Project Management
Organize HAZOP studies with nodes, documents, team assignments, and progress tracking per project.
Knowledge Base
Centralized library of standards, guidelines, and case studies. Automatically injected as AI context during analysis.
Incident Management
Track safety incidents with root cause analysis and lessons learned. The AI uses incident data to generate more realistic scenarios.
How It Works
From plant profiling to regulation-tagged deviations in four steps
Profile Your Plant
Create project, answer the 100-question plant profile (location, substances, safety systems), and upload P&IDs.
Define Nodes
Define study nodes with equipment types manually, or import DEXPI P&ID for automatic node generation.
AI Analysis
Select parameters, run two-pass analysis. Get site-specific deviations with regulation tags, risk ratings, and confidence scores.
Review & Export
Review deviations, generate action items, export Excel/PDF reports with regulation references and risk matrices.
Built on EU/DACH Standards & Regulations
Aligned with international process safety standards. Freely citable regulations integrated as knowledge base. No American standards by default — EU/DACH first.
Simple, Transparent Pricing
Flexible plans for teams of every size — all plans include full EU/DACH regulatory coverage
14-day free trial included — pay with credit card, SEPA, or PayPal
Starter
For single-project HAZOP analysis with AI
Request Access- 1 project
- 1 user
- 1 node per project
- 50 AI analyses/month
- 46 equipment models
- 100-question plant profile
- Excel export
- Email support
Professional
For engineering consultancies and plant operators
Request Access- 15 projects
- 15 users
- Unlimited nodes/project
- 500 AI analyses/month
- DEXPI import & pre-HAZOP
- Expert AI chat
- Knowledge base & incidents
- Action item tracking with audit trail
- Excel, PDF & Word export
- Priority support
Enterprise
For large organizations with custom needs
Contact Sales- Everything in Professional
- Unlimited team members
- Unlimited AI analysis
- SIL assessment & LOPA (coming soon)
- Bowtie diagrams (coming soon)
- Custom integrations
- SSO / SAML
- On-premise option
- Dedicated success manager
- SLA guarantee
Calculate Your Savings
See how much time and money HAIZOP can save your team compared to traditional HAZOP studies.
Your Parameters
37,776 €
630%
365 h
1.6 mo.
Annual Cost Comparison
Session time
Preparation
Documentation
Cost Breakdown
| Traditional | With HAIZOP | |
|---|---|---|
| Session cost | 23,040 € | 17,280 € |
| Preparation | 4,800 € | 1,920 € |
| Documentation | 2,880 € | 576 € |
| Per study | 30,720 € | 19,776 € |
| Annual (4x) | 122,880 € | 79,104 € |
| License | \u2014 | 6,000 € |
| Net Savings | 37,776 € / year | |
Savings estimates are based on industry averages. Session time savings of 25%, preparation savings of 60%, and documentation savings of 80% reflect typical improvements observed with AI-assisted HAZOP analysis. Actual results may vary.
Ready to Transform Your HAZOP Studies?
46 equipment models. 100-question plant profile. Automatic regulation tagging. Two-pass AI analysis. Feedback loop that learns from your corrections. Request your test system today.
Request Test System